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Planning

2.0 Planning

The Planning menu in the home page of the cuteQM app is mainly used to search for the piping feasibility of the structural projects and to assign priority. This menu also helps to add the bill of materials and material request.

Here, you can manage the material reservation, material substitution, offcut inventory, material requisition, and material issuance. For production purpose, you can add and manage fit up, weld visual, and painting inspection requests.

Once you click the Planning menu, the following tabs open,

         image-1651736629034.png

2.1 Bill of Material (BOM)

The BOM tab in the Planning menu used to add a BOM including quantity of items needed for the pre- fabrication from the overall quantity in the inventory. To add BOM,

1. Click BOM in the Planning

The Bill of Material page opens.

       image-1651736681988.png

                                                     Figure 2.1: Bill of Material page

2.1.1 Add a BOM

If you want to add a BOM,

1. Click image-1651736795598.png (ADD button) in the Bill of Material See Fig 5.1.

The page opens a new window to add the details of BOM.

         image-1651736813205.png

 image-1651736822797.png Note: The field notified with a symbol (*) is mandatory. You must enter the relevant details in that field before saving.

2. In the Drawing No box, select a drawing number from a drop-down list.

3. In the Drawing Rev box, enter the drawing revision number.

4. In the Member Code box, enter the member code.

5. In the Str Type box, enter the structural type.

6. In the Material Category box, enter the material category.

7. In the Member Type box, enter the member type.

8. In the Section box, enter the section name.

9. In the Width MM box, enter the width of the material in mm.

10. In the Length MM box, enter the width of the material in mm.

11. In the Item Quantity box, enter the item quantity.

12. In the Plate Net Area box, enter the plate net area name.

13. In the Rolled box, enter the rolled detail.

14. In the Surface Area box, enter the surface area name.

15. In the Weight FLG Thickness box, enter the weight FLG thickness detail.

16. In the Dimension box, enter the dimension detail.

17. In the Weight LG to Reduce box, enter the weight that needs to be reduced.

18. In the Snip Thickness box, enter the snip thickness value.

19. In the Snip Area box, enter the snip area value.

20. In the Weight Reduced box, enter the reduced weight.

21. In the Mean Length No box, enter the mean length.

22. In the Item box, enter the item name.

23. In the Quantity box, enter the item quantity.

24. In the Material Description box, enter the material description.

25. In the Material Specification box, enter the material specification.

26. In the Item Code box, select an item code.

27. In the Total Quantity box, enter the item’s total quantity.

28. In the UOM box, enter the UOM detail.

29. Click Save.

The BOM including the item quantity is successfully added and listed in the Bill of Material page.

2.1.2 Edit a BOM

If you want to edit any existing BOM in the Bill of Material page, do the following,

1. Click image-1651737152060.png(Edit icon) in the Edit column for the respective BOM. See Fig 5.1.

The page shows the details of the selected BOM.

2. Click any box where you want to edit the details, and then edit the details in the respective box.

3. Click Save.

2.1.3 Delete a BOM

If you want to delete any existing BOM in the Bill of Material page, you can use  image-1651737191027.png (Delete icon) provided in the Bill of Material page.

2.1.4 Export BOM List

You can export a list of BOMs added in the Bill of Material page in both the pdf and excel formats.

1. If you want to export the BOM list in the pdf format, click image-1651737251066.png (PDF button).  

The BOM list will be downloaded as a pdf file.

2. If you want to export the BOM list in the excel format, click image-1651737292924.png (Excel button).

The BOM list will be downloaded as an excel file.

2.1.5 Filter a BOM 

If you want to filter any BOM from the list of BOMs in the Bill of Material page, do the following,

1. Click image-1651737335194.png (FILTER button) located on the Bill of Material See Fig 5.1.

Once you clicked the Filter button, the filter box opens in each column of the Bill of Material page. 

        image-1651737391718.png

2. Enter relevant detail in the respective column’s filter box to filter a BOM you want.

2.1.6 Import Multiple BOMs

If you want to import multiple BOM together, do the following,

1. Click image-1651737429767.png (IMPORT button). See Fig 5.1.

The Excel Import page opens.

        image-1651737450246.png

2. Click (TEMPLATE button).

An excel worksheet will be downloaded with a predefined template to enter the details of BOM.

3. Enter the required BOM details in the respective columns of the excel worksheet.

4. Once you have added the BOM details in the excel worksheet, save the excel worksheet on your computer.

5. Click image-1651737488854.png (Browse button) to select the excel worksheet to be uploaded.  

6. Select the excel worksheet you want to upload from your computer.

7. Click image-1651737515688.png (Upload button) to export the BOM details that are included in the excel worksheet.

The columns added in the excel worksheet will be listed in the Excel Column field.

        image-1651737537221.png

 image-1651737547748.png Note:  Make sure that the Excel Column field must have all the columns as in the System Column field.

8. To map the columns in the System Column and Excel Column fields, do one of the following,

      a. If you want to map the columns automatically, click image-1651737623953.png (AutoMap button).

The columns will be mapped automatically and displayed in the Mapped Columns field.

      b. If you want to map each column manually, select the respective columns in both the System Column and Excel Column fields and then click  image-1651737661089.png (Map button).

The selected columns will be mapped and displayed in the Mapped Columns field.

     image-1651737678774.png

9. To un-map the columns in the Mapped Columns field, select the respective column and then click image-1651740271043.png (UnMap button).

 image-1651740301338.png Note: In the Total Rows field, the range for uploading the data from the excel worksheet will be updated automatically.

10. Click image-1651740325703.png (Populate Values button).

The data are populated.

11. Click image-1651740347775.png (Process button).

The system processes all the uploaded data and shows if any error with the uploaded data. You can download the error details in the excel worksheet by clicking  image-1651740368221.png (Export to Excel button).

         image-1651740384981.png

 image-1651740393773.png Note:  Different color code explains the different types of errors.

12. Once you have rectified the identified error in the excel worksheet, follow the above procedures to upload the worksheet.

13. Click (Import button) to import the uploaded data.

The data will be successfully imported.

2.2 Import Profile MTO

2.3 Assign Priority

The Assign Priority tab in the Planning menu helps to assign the priority for JDE, Offcut, and FIM warehouses. Likewise, you can assign priority for Module, Level, Type Code, and Cutting Plan Drawing. For example, if you assign the high priority for any warehouse, the materials from the high priority warehouse will be taken initially for performing piping feasibility.

To assign priority,

1. Click Assign Priority in the Planning

The Assign Priority page opens.

      image-1651740481817.png

                                                     Figure 2.3: Assign Priority page

 image-1651740500219.png Note: You can assign the priority by giving the numbers from 1 to 99.

2. If you want to assign priority for warehouses,

         a. Select the Warehouse

         The added warehouses will be listed.

         image-1651740553538.png

       b. In the Priority column, enter the priority numbers for the respective warehouse.

       c. Click Save Changes.

3. If you want to assign priority for project modules,

      a. Select the Module

     The added project modules will be listed.

     image-1651740632383.png

     b. In the Priority column, enter the priority numbers for the respective module.

     c. Click Save Changes.

4. If you want to assign priority for levels,

    a. Select the Level

    The added levels will be listed.

     Add image

     b. In the Priority column, enter the priority numbers for the respective test pack.

     c. Click Save Changes.

5. If you want to assign priority for type code,

     a. Select the Type Code

      The added type code will be listed.

      Add image

     b. In the Priority column, enter the priority numbers for the respective system.

      c. Click Save Changes.

6. If you want to assign priority for cutting plan drawings,

       a. Select the Cutting Plan Drawing

      The added cutting plan drawings will be listed.

      image-1651740830595.png

      b. In the Priority column, enter the priority numbers for the respective line.

      c. Click Save Changes.

2.3.1 Export Assigned Priority List

You can export the assigned priority list in the Assign Priority page in the pdf and excel formats by using image-1651740891059.png (PDF button) and  image-1651740905634.png (Excel button). To know how to export, see the topic, “Export BOM List”.

2.4 Reserve Material

The Reserve Material tab in the Planning menu helps to reserve the material from the inventory quantity. To reserve the material,

1. Click Reserve Material in the Planning

The Reserve Material page opens.

image-1651740956396.png

                                                   Figure 2.4: Reserve Material page

2.4.1 Reserve a Material

If you want to reserve a material,

1. In the Cutting Plan Drawing box, select a cutting plan drawing number from a drop-down list. See Fig 5.4.

The page shows a list of BOM item codes including the BOM quantity and inventory stock quantity for this corresponding cutting plan drawing number.

        image-1651741034849.png

 image-1651741046648.png Note: The quantity you want to reserve should be less than the BOM quantity.

2. In the Reserved Qty column, enter the number of items you want to reserve.

3. Once you have entered the reserve quantity, select the respective checkbox in the Reserve?

4. Click Save changes.

The entered material quantity will be reserved.

image-1651741081124.png Note: If you want to unreserve all the reserved material quantity, click  image-1651741092378.png (Unreserve All button).

2.5 Revision Comparison

In BOM, when you subsequently revise the quantity of items added against the ISO number, the revision number will be changed. The revision history will be maintained in the back end.

The Revision Comparison tab in the Planning menu helps you to view the revision history of items added in the BOM.

1. Click Revision Comparison in the Planning

The Revision Comparison page opens.

       image-1651741155945.png

                                                Figure 2.5: Revision Comparison page

2. In the Module box, select a module from a drop-down list.

3. In the Cutting Plan Drawing Number box, select a cutting plan drawing number from a drop-down list.

4. In the Revision From and Revision To boxes, select the revision numbers.

5. In the Comparison Type box, select one of the following,

  • If you want to view the revision history for all items, select
  • If you want to view the revision history for added items, select
  • If you want to view the revision history for removed items, select
  • If you want to view the difference in comparison, select Difference Only.

6. Click Get Difference.

The revision history opens based on the given criteria. The revision history shows the total quantity and difference quantity after completing the revision.  

       image-1651741268166.png

2.5.1 Export Revision Comparison Detail

You can export the revision detail generated in the Revision Comparison page in the pdf and excel formats by using  image-1651741312302.png(PDF button) and image-1651741330049.png (Excel button). To know how to export, see the topic, “Export BOM List”.

2.6 Feasibility

The Feasibility tab in the Planning menu helps to search the feasibility percentage of items available in the warehouses. Based on the feasibility search percentage, the inspectors will move furtherly for material requisition and material issuance.

To navigate into the Feasibility page,

1. Click Feasibility in the Planning

    image-1651741379178.png                                                                                                Figure 2.6: Feasibility page

 image-1651741416786.png Note: The feasibility result displayed in different colors explains that status of ISO feasibility.

  • The feasibility result displayed in Red color shows that the ISO has reserved items.
  • The feasibility result displayed in Green color shows that the ISO has 100 percentage feasibility.
  • The feasibility result displayed in Blue color shows that the ISO has less than 100 percentage feasibility.

2.6.1 To do Feasibility Search

To search the feasibility percentage, do the following steps in the Feasibility page,

1. In the Module box, select the modules you want.

 image-1651741481307.png Note: According to the selection of modules, the system list will be updated in the System box.

2. In the System box, select the systems you want.  

image-1651741494284.png Note: According to the selection of systems, the line list will be updated in the Line box.

3. In the Line Number box, select the line numbers you want.

4. In the Feasibility box, enter the feasibility percentage.

image-1651741549236.png  Tip: If you enter 100, the items which have the feasibility percentage of 100 will be listed. If you enter 10, the items which have the feasibility percentage above 10 will be listed.

5. Select the checkbox of Reserve Material option if you want to filter the reserve material items.

The page shows the feasibility of the reserved materials.

      image-1651741576176.png

6. Select the checkbox of Material Substitution option if you want to filter the material substitution items.

7. If you want to see the feasibility percentage for any particular warehouse, select the warehouse listed in the Warehouse

  • If you want to view the feasibility percentage for the items in the JDE warehouse, select the checkbox of JDE.
  • If you want to view the feasibility percentage for the items in the Offcut warehouse, select the checkbox of Offcut.
  • If you want to view the feasibility percentage for the items in the FIM warehouse, select the checkbox of FIM.

8. In the Category field, select the category whether Fab or Erection.

 image-1651741736378.png Note: If you want clear the given input data, click  image-1651741749387.png (CLEAR button).

9. Click FEASIBILITYSEARCH.

The feasibility result opens based on the given feasibility percentage.

    image-1651741778686.png

10. image-1651741797171.pngClick (Expand icon) of the respective module.

A new window opens and shows a list of items included in the module.

      image-1651741822463.png

  • BOM Qty – shows the item’s quantity added in the BOM.
  • Required Qty – shows the required quantity of item.
  • Stock Qty – shows the overall quantity of stock available in all the inventories.
  • Available Qty – shows the available quantity of item.
  • Reserve/Release Qty – shows the reserve/release quantity of an item.

You can reserve the item here while doing feasibility itself by entering the reserve quantity in the respective field. Make sure that the reserve quantity should not be exceeded the stock quantity.

To reserve the items,

  1. Select the checkbox of the item for which you want to reserve the quantity.
  2. Enter the reserve quantity in the Reserve/Release Qty
  3. Click image-1651741848108.png (RESERVE MATERIAL button).

The added quantity will be reserved and updated in the Reserve Material page.

  • MR Qty– shows the quantity of item for which the material requests has added
  • MI Qty– shows the quantity of item for which the material issuance has done
  • The feasibility percentage is calculated based on the available quantity. For example, in the below figure, the given BOM quantity is higher than the available quantity, so the feasibility percentage will be less than 100.

        image-1651741910533.png

  1. If you want to give purchase order details, enter in the PO Details
  2. Click Save changes.

2.7 Clear Feasibility Search Data

If you want to clear the data of feasibility search done by any of the users, you can use this clear feasibility search data functionality.

Users assigned with Admin role only have access to view the Clear Feasibility Search Data tab in the Planning menu.

To clear the feasibility search data,

1. Click Clear Feasibility Search Data in the Planning

The Feasibility Search Clear page opens.

image-1651741990825.png

                                          Figure 2.7.1: Feasibility Search Clear page

The page shows the feasibility search data of all the users.

2. Click image-1651742023738.png (Clear icon) of the respective user to clear the feasibility search data.

The feasibility search data of the selected user will be cleared.

2.8 Material Substitution

The Material Substitution tab in the Planning menu helps to substitute one item for another item. To perform the material substitution,

1. Click Material Substitution in the Planning

The Material Substitution page opens.

      image-1651742086198.png

                                                      Figure 2.8: Material Substitution

2.8.1 Add Material Substitution

If you want to do material substitution,

1. Click image-1651742137680.png (ADD button) in the Material Substitution See Fig 5.8.

The page opens a new window to add the details of material substitution.

       image-1651742155842.png

 image-1651742165212.png Note: The field notified with a symbol (*) is mandatory. You must enter the relevant details in that field before saving.

2. In the Item Code box, select an item code from a drop-down list.

 image-1651742656188.png Note: In the Item Code box, a list of item codes added in the BOM will be listed.

3. In the Substitute Item Code box, select a substitute item code from a drop-down list.

image-1651742675722.png Note: In the Substitute Item Code box, a list of item codes added in the inventory will be listed.

4. In the Quantity box, select the quantity of items you want to substitute.

5. Click Save.

The entered quantity of items will be substituted successfully. After completing the material substitution, you can do the feasibility search to check the feasibility percentage of the substituted materials.  

2.8.2 Export Material Substitution List

You can export a list of material substitutions added in the Material Substitution page in the pdf and excel formats by using image-1651742727583.png (PDF button) and  image-1651742745185.png (Excel button). To know how to export, see the topic, “Export BOM List”.

2.8.3 Filter a Material Substitution 

If you want to filter any material substitution from the list of material substitutions in the Material Substitution page, you can use

image-1651742775431.png (FILTER button). To know how to filter, see the topic, “Filter a BOM”.

2.9 Component Requirement

The Component Requirement tab in the Planning menu helps to add the components required for the items. To add the component requirement,

1. Click Component Requirement in the Planning

The Component Requirement page opens with a list of components.

       image-1651742842040.png

                                                         Figure 2.9: Component Requirement page

2. Select the module whether Piping or Structural.

3. Select the checkbox of the component you require.

4. Click Save changes.

2.10 Offcut Inventory

When a material issuance has been created with the Offcut material, we need to add the offcut material details in the Offcut inventory. To add the offcut material details,

1. Click Offcut Inventory in the Planning

The Offcut Inventory page opens.

        image-1651742927868.png

                                                          Figure 2.10: Offcut Inventory page

2.10.1 Add Offcut Material Detail

To add the offcut material detail,

1. Click image-1651742979431.png (ADD button) in the Offcut Inventory See Fig 5.10.

A new window opens to add the details of offcut material.

     image-1651743021342.png

2. In the Material Request box, select a material request from a drop-down list.

The cut length for the selected material request opens.

     image-1651743038640.png

3. In the Cut Length column, change the cut length of the offcut item if you want.

image-1651743066778.png Note: The cut length should not be exceeded the material issuance quantity.

4. In the Received Date box, choose the date when the offcut material received in the Offcut inventory.

5. Click Save changes.

The offcut material is added.

2.10.2 Adjust Cut Length Quantity

To adjust the cut length quantity,

1. Click image-1651743118398.png (Add icon) in the Adjustment

The Adjustment window opens.

     image-1651743362271.png

2. Click image-1651743383896.png (ADD button) in the Adjustment

     image-1651743403332.png

3. In the Adjustment Qty box, enter the adjustment cut length quantity.

4. In the Remarks box, enter your remarks if any.

5. Click Save.

The adjusted cut length quantity will be updated.

        image-1651743439949.png

2.10.3 Export Offcut Inventory List

You can export a list of offcut materials added in the Offcut Inventory page in the pdf and excel formats by using  

image-1651743504423.png (PDF button) and image-1651743515998.png (Excel button). To know how to export, see the topic, “Export BOM List”.

2.10.4 Filter an Offcut Material 

If you want to filter any offcut material from the list of offcut materials in the Offcut Inventory page, you can use  

image-1651743750614.png (FILTER button). To know how to filter, see the topic, “Filter a BOM”.

2.11 Material Request

The Material Request tab in the Planning menu helps to manage the material requests added in the Feasibility page.

2.11.1 Add a Material Request

If you want to create a material request, do the following steps,

1. Navigate to the generated feasibility results in the Feasibility

     image-1651743835210.png

2. Select the checkbox of the project for which you want to add the material requests.

3. Click image-1651743856110.png (ADD MATERIAL REQUEST button).

The Sub con Details window opens.

     image-1651743884044.png

4. In the Sub Contractor Name box, select a sub-contractor.

5. In the Request Date & Time box, choose the request date and time.

6. In the Location box, select a location.

7. Click SAVE.

The material request will be added in the Material Request page.

 image-1651743922601.png Note: For each item code included in the project, one material request will be created individually.

For example, The BOM quantity is 18 and you set the high priority for JDE and the least priority for Offcut. A material request will be created with the JDE inventory if the JDE has the same quantity of 18. If the JDE is available with quantity of 10, then two material requests will be created separately for quantity of 10 in JDE and quantity of 8 in Offcut.

8. Click Material Request in the Planning

The Material Request page opens and shows the list of created material requests.

       image-1651743952634.png

                                                      Figure 2.11: Material Request page

 image-1651743971621.pngNote: The material request displayed in different colors explains the status of the request.

  • The material request displayed in Blue color indicates a new material request.
  • The material request displayed in Green color indicates the completed material request.

9. If you want to view the material details, click (Expand icon) of the respective request.

The Material Details window opens and shows the material details.

       image-1651743998654.png

2.11.2 Approve a Material Request

Once you have added the material request, the Request Status column in the Material Request page is appeared with image-1651744031602.png

 (Submit and Reject icons).

1. If you want to approve the material request, click image-1651744047397.png(Approve icon) in the Request Status Otherwise click  image-1651744069780.png (Reject icon) to reject the request.

The approved material request will be moved for Material Acceptance.

2.11.3 View a Material Request Report

If you want to view a material request report, click image-1651744140848.png(Report icon) provided in the Report column of the Material Request page.

2.11.4 Export Material Request List

You can export a list of material requests added in the Material Request page in the pdf and excel formats by using image-1651744160958.png

 (PDF button) and  image-1651744172606.png (Excel button). To know how to export, see the topic, “Export BOM List”.

2.11.5 Filter a Material Request 

If you want to filter any material request from the list of material requests in the Material Request page, you can use image-1651744204086.png

 (FILTER button). To know how to filter, see the topic, “Filter a BOM”.

2.12 Material Issuance

When a material request has been created with the Offcut inventory, we need to issue materials from the Offcut inventory for the created request.

 image-1651744280776.pngNote: You can do the material issuance process for materials only in the Offcut inventory.

The Material Issuance tab in the Planning menu helps to issue the materials from the Offcut inventory based on the added material request.

1. Click Material Issuance in the Planning

The Material Issuance page opens.

        image-1651744303076.png

                                                                 Figure 2.12: Material Issuance

2.12.1 Add a Material Issuance Report

If you want to add a material issuance report,

1. Click image-1651744358938.png (ADD button) in the Material Issuance See Fig 2.12.

The page opens a new window to add the details of material issuance.

         image-1651744389851.png

 image-1651744399253.pngNote: The field notified with a symbol (*) is mandatory. You must enter the relevant details in that field before saving.

2. In the Material Request Number box, select a material request number from a drop-down list.

3. In the Issued Date box, choose the issued date.

4. Click Save.

The material issuance request will be added.

2.12.2 Add Issued Quantity

Once you have added the material issuance request, you must add the issued quantity details. To add,

1. Click image-1651744456875.png(Add icon) in the Result

The Material Details window opens.

     image-1651744471560.png

2. Check the available quantity in the Total Quantity

3. In the Issued Qty column, enter the issued quantity.

   image-1651744491762.png Note: The issued quantity can be higher than the available total quantity for all type of components.

4. Click Save changes.

2.12.3 Approve a Material Issuance

Once you have added the material issuance, the Issue Status column in the Material Issuance page is appeared with  image-1651744541143.png

(Submit and Reject icons).

1. If you want to approve the material issuance, click image-1651744564780.png (Approve icon) in the Issue Status Otherwise click  image-1651744579333.png (Reject icon) to reject the request.

The approved material issuance will be moved to Offcut Inventory.

2.12.4 View a Material Issuance Report

If you want to view a material issuance report, click  image-1651744620840.png(Report icon) provided in the Report column of the Material Issuance page.

2.12.5 Export Material Issuance List

You can export a list of material issuances added in the Material Issuance page in the pdf and excel formats by using image-1651744642792.png

 (PDF button) and  image-1651744653713.png (Excel button). To know how to export, see the topic, “Export BOM List”.

2.12.6 Filter a Material Issuance 

If you want to filter any material issuance from the list of material issuances in the Material Issuance page, you can use image-1651744690014.png

 (FILTER button). To know how to filter, see the topic, “Filter a BOM”.

2.13 CNC Process

2.14 BOM Summary

The BOM Summary tab in the Planning menu helps to view the BOM status added against the module. To view the BOM status,

1. Click BOM Summary in the Planning

The BOM Status by ISO page opens and shows a list of modules with their cutting plan drawings.

        image-1651744740722.png

                                                      Figure 2.14: BOM Status by ISO page

2. Click image-1651744771611.png (Expand icon) in the Details

The page shows the items included in the respective module including the BOM quantity, material request quantity, and material issued quantity.

         image-1651744805122.png

2.14.1 Export BOM Status

You can export the BOM generated in the BOM Status by ISO page in an excel format by using image-1651744842567.png (Excel button). To know how to export, see the topic, “Export BOM List”.

2.15 BOM Details

The BOM Details tab in the Planning menu helps to view the added BOM details. To view the BOM details,

1. Click BOM Details in the Planning

The BOM Details page opens.

        image-1651744905643.png

                                                      Figure 2.15: BOM Details page

2. If you want to view any particular BOM details, you can use the filter options (Explained below) given in the page,

  • If you want to view the BOM details of any sub-contractor, select a sub-contractor in the Sub Contractor Name  
  • If you want to view the BOM details of any module, select a module in the Module
  • If you want to view the BOM details against a drawing number, select a drawing number in the Drawing No
  • If you want to view the BOM details for any item code, select an item code in the Item Code
  • If you want to view the BOM details against a MR number, select a MR number in the MR Number
  • The Option 1, Option 2, Option 3, and Option 4boxes are provided to filter the BOM details by giving the BOM description.

3. Click Search.

The BOM will be displayed based on the given data in the filter boxes.

2.15.1 Export BOM Details

You can export the BOM details generated in the BOM Details page in an excel format by using image-1651745007960.png (Excel button). To know how to export, see the topic, “Export BOM List”.

2.16 Fit up Production Joints

The Fit up Production Joints tab in the Planning menu helps you to add an RFI Fit up request.

1. Click Fit up Production Joints in the Planning

The Production – Joints (Structural Fit up) page opens and shows a list of added joints.

       image-1651745096760.png

                                      Figure 2.16: Production – Joints (Structural Fit up) page

2.16.1 Add New Joints

Before creating an RFI fit up request, you can add the joints. If you want to add a new joint, do the following steps.

1. Click image-1651745172678.png (ADD button) in the Production – Joints (Structural Fit up)

The Add Joints window opens.

       image-1651745190333.png

 image-1651745201821.pngNote: The field notified with a symbol (*) is mandatory. You must enter the relevant details in that field before saving.

2. In the Joints box, select a joint from a drop-down list.

After the selection of joint, the Unique Number 1 and Piece Mark 1 boxes appear.

     image-1651745222487.png

3. In the WPS box, select a WPS from a drop-down list.

4. In the Unique Number 1box, enter the unique number.

5. Click Save & Close.

The added joint will be listed in the Production – Joints (Structural Fit up) page.

2.16.2 Create an RFI Fit up Request

To create an RFI fit up request,

1. Select the checkbox of the joints for which you want to create an RFI fit up request.

2. Click image-1651745280566.png (Create RFI button).

The Create RFI window opens.

         image-1651745301047.png

 image-1651745311323.png Note: The field notified with a symbol (*) is mandatory. You must enter the relevant details in that field before saving.

3. In the Sub Contractor Name box, select a sub-contractor from a drop-down list.

4. In the Inspection Date & Timebox, choose the inspection date and time.

5. In the Location box, select a location from a list of locations.

6. In the Report Number box, edit/change the report number if you want.

7. In the Description box, enter the description for the request.

8. Click Create.

The added fit up request will be created successfully. The added fit up request will be moved to the View RFI Fit up tab in the Inspection menu. See Fig 4.1.

     image-1651745501271.png

9. To view the added request,

     a. Navigate to the View RFI Fit up tab in the Inspection

The REQUEST FOR INSPECTION page opens and shows the added request.

       image-1651745541440.png

10. To submit the request, click image-1651745583887.png (Submit icon) in the Request Status

Once you have submitted the request, the result icon will be enabled in the Result column.

      image-1651745603777.png

11. Click image-1651745621709.png(Result icon) and add your fit up inspection results.

     image-1651745638086.png

2.16.3 Export Joints List

You can export a list of joints added in the Production – Joints (Structural Fit up) page in the pdf and excel formats by using  

image-1651745683581.png (PDF button) and  image-1651745697682.png (Excel button). To know how to export, see the topic, “Export BOM List”.

2.16.4 Filter a joint 

If you want to filter any joint from the list of joints in the Production – Joints (Structural Fit up) page, you can use

image-1651745738145.png  (FILTER button). To know how to filter, see the topic, “Filter a BOM”.

2.17 Weld VI Production Joints

The Weld VI Production Joints tab in the Planning menu helps you to add a weld VI request.

1. Click Weld VI Production Joints in the Planning

The Production – Joints (Structural Weld VI) page opens and shows a list of added joints.

image-1651745770643.png

                              Figure 2.17: Production – Joints (Piping Weld VI) page

2.17.1 Add New Joints

Before creating a weld request, you should add the joints. If you want to add a new joint, do the following steps.

1. Click image-1651745815472.png (ADD button) in the Production – Joints (Piping Weld VI)

The Add Joints window opens.

image-1651745828403.png

 image-1651745836768.png Note: The field notified with a symbol (*) is mandatory. You must enter the relevant details in that field before saving.

2. In the Joints box, select a joint from a drop-down list.

According to the selection of joints, the drawing number, line number, spool number, and sheet number will be updated.

3. In the WPS box, select a WPS from a drop-down list.

4. In the Weld Date box, choose the weld date.

5. In the Add Welder window, click image-1651745881329.png  (ADD button).

A new field opens to add the welder details.

     image-1651745896454.png

  • In the Weld Process box, select a weld process.
  • In the Weld Position box, select a weld position.
  • In the Weld Layers box, select the checkbox of the weld layers.
  • In the Welder Number / Name box, select a welder name and number.
  • Click Save.

6. Click Save & Close.

The added joint will be listed in the Production – Joints (Piping Weld VI) page.

2.17.2 Create a Weld VI Request

To create a weld VI request,

1. Select the checkbox of the joints for which you want to create a weld VI request.

2. Click image-1651745966132.png (Create RFI button).

The Create RFI window opens.

      image-1651745996194.png

 image-1651746010556.png Note: The field notified with a symbol (*) is mandatory. You must enter the relevant details in that field before saving.

3. In the Sub Contractor Name box, select a sub-contractor from a drop-down list.

4. In the Inspection Date & Timebox, choose the inspection date and time.

5. In the Location box, select a location from a list of locations.

6. In the Report Number box, edit/change the report number if you want.

7. In the Description box, enter the description for the request.

8. Click Create.

The added weld VI request will be created successfully. The added weld VI request will be moved to the View RFI Weld VI tab in the Inspection menu. See Fig 4.1.

     image-1651746075158.png

9. To view the added request, navigate to the View RFI Weld VI tab in the Inspection

The RFI Weld Visual Request List page opens and shows the added weld VI request.

     image-1651746097499.png

10. To submit the request, click image-1651746113727.png (Submit icon) in the Request Status

Once you have submitted the request, the result icon will be enabled in the Result column.

     image-1651746132111.png

11. Click image-1651746146125.png (Result icon) and add your weld visual inspection results.

      image-1651746159640.png

2.17.3 Export Joints List

You can export a list of joints added in the Production – Joints (Piping Weld VI) page in the pdf and excel formats by using

image-1651746230107.png (PDF button) and  image-1651746240724.png (Excel button). To know how to export, see the topic, “Export BOM List”.

2.17.4 Filter a joint 

If you want to filter any joint from the list of joints in the Production – Joints (Piping Weld VI) page, you can use

image-1651746260246.png (FILTER button). To know how to filter, see the topic, “Filter a BOM”.

2.18 View Release Notes

2.19 View Painting Inspection